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Projects » Foster Farms


Foster Farms
Job Type New Vacuum System
OVERVIEW
  • Foster Farms is the largest poultry company in the Western United States.
  • Family-owned since 1939, with over 10,000 employees.
  • At full capacity, the 83,000-square-foot plant processes 30 million pounds of further processed, value-added poultry products per year.
CHALLENGES
  • Replace old vacuum system within a two-day window, including removal of the existing four pumps, piping and tank.
  • The new vacuum system needed to be installed within the same time frame.
SOLUTIONS
  • AES analyzed Foster Farm's system parameters to eliminate downtime due to poor vacuum.
  • Improved vacuum from 8-10" HG VAC to 25" HG VAC.
BENEFITS
  • Reduced operating personnel by two workers compared to prior system.
  • Maintain production speeds while running larger birds.
  • Elimination of fecal issues.
  • The installation was completed on schedule.